Engine Maintenance Series: LEAP – Precision Tools for Daily Inspections and Safety

2026-05-18


The LEAP engine, developed by CFM International, is a next-generation high-bypass turbofan powering aircraft such as the Boeing 737 MAXAirbus A320neo, and COMAC C919. Its advanced design—incorporating FADEC control, composite fan blades, and high-efficiency compressors—requires precise maintenance using specialized tools and ground support equipment (GSE).

 

1.Scheduled External Inspections

Key Tasks:

  • Inspect composite fan blades and high-pressure compressor (HPC) blades for wear, cracks, or nicks 
  • Check engine casing, cowling, fasteners, and seals for leaks or damage 
  • Examine visible accessories and protective covers 

Specialized Tools & Part Numbers:

Tool

Purpose

Part Number

Fan Blade Thickness Gauge

Measure fan blade wear

856A1212G11

Ultrasonic Crack Detection (NDT)

Detect cracks or hidden damage

856A3456G03

Borescope / LED Inspection Light

Inspect hard-to-reach internal areas

856A2943G01

Torque Wrench

Accurate tightening of fasteners

10C1035G06

Bolt Locator / Installation Tool

Prevent bolt loss, ensure proper installation

856A2946G01

2.Fluid and Lubrication Maintenance

Key Tasks:

  • Sample and monitor engine oil and fuel quality 
  • Check for fuel, oil, or hydraulic leaks 
  • Monitor fluid levels and system conditions 

Specialized Tools & Part Numbers:

Tool

Purpose

Part Number

Oil & Fuel Sampling Kit

Assess oil and fuel quality

856A2981G01

Oil / Fuel Cart

Efficient fluid fill and drain

351-3000-6GSE

Sampling Tubes & Accessories

Support accurate fluid sampling

856A3763G03

 

 

3.Engine Performance Monitoring & Diagnostics

Key Tasks:

  • Analyze FADEC system status and fault codes 
  • Monitor key parameters: N1, N2, EGT, oil temperature, and pressure 
  • Conduct vibration analysis for fan and HPC blades 

Specialized Tools & Part Numbers:

Tool

Purpose

Part Number

FADEC Data Downloader / EHM Interface

Access LEAP engine performance data

856A3763G03

Vibration Analyzer

Monitor blade and bearing vibrations

98A55308440000

Portable Computer / Diagnostic Software

Read and log fault codes

N/A (software license required)

 

4.Overhaul and Critical Component Handling

Key Tasks:

  • Remove and inspect high-pressure compressor blades 
  • Balance composite fan blades and rotors 
  • Install or replace combustion chamber and bearing seals 
  • Use engine stands and hoists for safe handling 

Specialized Tools & Part Numbers:

Tool / Equipment

Purpose

Part Number

Engine Stand / Hoist

Support engine during removal/installation

351-3000-7GSE

HPC Blade Removal Tool

Safe and efficient blade removal

856A1603G08

Rotor Balancing Device

Measure rotor vibration and balance

351-3000-7GSE

Seal Installation Tool

Install combustion chamber or bearing seals

856A3763G03

 

5.Summary

 

1.Layered Maintenance Approach 

Routine inspections → Performance monitoring → Overhaul & component replaceme

2.Use of Specialized Tools and GSE 

Ensures accuracy, reduces maintenance time, and minimizes human error

3.Data-Driven Maintenance 

FADEC and vibration monitoring allow early detection of potential failures 

4.Safety Compliance 

Engine removal, hoisting, and handling of critical components require proper GSE 

 

For LEAP engines, maintenance focuses on composite fan and HPC blade inspections, fluid system checks, performance monitoring, and safe handling of critical components. Using authorized specialized tools and official part numbers ensures operational efficiency, compliance with CFM standards, and overall flight safety.


Shanghai Junxun Aviation Technology Company always keep the idea that "Quality is Our Life", committed to providing professional products and excellent services to the global aviation industry.

 

As the global aviation industry continues to grow, Shanghai Junxun Aviation will persist in its commitment to innovation and quality, providing more international customers with high-quality products and services.

 

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